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Industrial RO System      
 
2000 LPH
DESIGN AND CAPACITY  
OBJECT To commission a Reverse Osmosis System to recover 2000 liters of low TDS water per hour.
ASSUMPTIONS :-
No. of working days : 360 days
No. of working hours : 16 hours
Capacity utilization : 91-95%
INPUTS (Wastewater Quality) :-
Total Dissolved Solids : < 2500 PPM
OUTPUT (Treated Water Quality) :-
Total Dissolved Solids : - 80 PPM
TECHNICAL SPECIFICATIONS  
Flow Rate :-
Feed Water : 4000 LPH   Approx
Treated Water : 2000 LPH
Reject Water : 2000 LPH
1- RAW WATER PUMP Purpose :- To feed the Dual Media Filter at pressure more than 3.0 bar, which is min. operating pressure for filter.
Specifications :-
MOC : CI
Type : Horizontal Centrifuggal
Flow Rate : 4000liters per hour
Head : 35 m
Power Required : 1.5 hp
Electrical : 440 V,Three phase, 50 hz
Cycle : 2900 rpm
Make : Kirloskar
Quantity : 1 No.
2- DUAL MEDIA FILTER Purpose :- To remove the total suspended solids, dirt, iron and reduce salt density index which can foul the membranes.
Specifications :-
Vessel :  
Make : HT Coma & Equal
Material of construction : FRP
Size : 16x65
Testing pressure : 10 Kg/cm2
Opening : Top & Botom
Quantity : 2No.
Valve :  
Make : Minda /  parhar
Material of construction : Noryl
Type : Multiport Single lever value
Size : 1.5 inches
Maximum Flow Rate : 5000LPH
Working Pressure : 2-4 Bar
Working : Down-Flow
Media:  
Mixed bed sand media consisting of the following
i) Gravel
ii) pebbles
iii) Quartz Sand
iv) Anthracite

Average porosity 50 micron particulate size Pipelines & Accessories:
Pipe of UPVC 10 Bar tested pressure
3- DOSING SYSTEM Purpose :- To dose antiscalant chemical to protect the scaling formation on   RO membranes. And  maintain the ph value.
Specifications :-
MOC : PP
Capacity : 5 LPH
Pressure :

7 Bar

Qty : 2No.
Make : E-dose
4- MICRON FILTER Purpose :- To remove the fine particles up to 05 microns and reduce silt density index levels to acceptable level.
Specifications :-
Cartridge Filter & Housing Housing :
Make : Bib Blue
MOC of Housing : PP
Length : 20’’
Diameter : 4.5’’
Quantity : 2 no.
Cartridge:  
Make : Imported
Cartridge MOC : Polypropylene
Length : 20’’
Diameter : 4.5’’
Quantity : 2 no.
Micron rating : 05 micron
5- HIGH PRESSURE PUMP Purpose :- To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure  taking into consideration flux rate, flow and recovery.
Specifications :-
MOC : Stainless Steel
Type : Vertical Multistage
Flow Rate : 5000liters per hour
Head : 120 m
Power Required : 4 Kw
Electrical : 440 V,Three phase, 50 hz
Cycle : 2900 rpm
Make : C R I
Quantity : 1 No.
6- RO Membrane Housing. Purpose :- To pack membrane and operate at high pressure.
Specifications :-
Material of Construction : FRP
Dia : 8” approx
Length : 80”
Number of Housing : 4
Make : Alfa /  equal
7- RO MEMBRANE Purpose :- To remove the major part of TDS into 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.
Specifications :-
Type : Spiral Wounded
Diameter of Membrane : 8.0 inch
Length of Membranes : 1 Mt.
No. of Membranes : 2
Recovery per Membrane : 10-15%
Salt Rejection per Membrane : 98-99%
Make of Membranes : CSM. VONTRON
System Recovery : 50- 60%
8- RO CLEANSING SYSTEM (OPTIONAL ) Purpose :- We provide a flushing system, which shall help to clean the membrane and get rid of the floulants that get deposited on the membranes.
Specifications :-
Flushing Time : 2 minutes
Flushing Media : Treated Water/ Chemical
Flushing Tank Size : 150L
Tank MOC : HDPE / PP
Flushing pump : SS PUMP
Semi automatic with two ball valves operation ( RWP )
9- ELECTRICAL PANEL- Micro Computer control Purpose :- A control panel is provided as a safety measure for the pumps & Other electrical items.
Specifications :-
Complete Starters, overload relays
MCB’s, indicating lights
Rocker switches for Dose

Incommers, Auto-Manual switches

10- INSTRUMENTATION Purpose :-
Flow Meter : To measure the online flow of water
TDS Meter : To measure the online TDS of water
Low pressure switch : To protect RO pump from dry running
High pressure switch : To protect RO pump from back pressure
Pressure Gauges : For calculate ^P for each unit in RO system
Specifications :-
Rota Meter :
Quantity : 2 Nos.(permeate ,recycle & reject line)
Range : 5.0 cu.m. per hour
Make : Flowtec & Equal
Digital TDS/ph meter :
Quantity : 2 No. (permeate line)
Range : 0-500PPM
Optional Features :  
Make : ASter
Pressure Switch :
Quantity : 2 No.(Low & High)
Range : 0-450psi
Make : Aster
Pressure Gauges :
Quantity : 2 No.
Range : 0-20 bar
Dail Size :  2.5 inches
Type : Round
Make : SS
11 - Plumbimg & filttings :-
UPVC Astral  till the micron flter  & hi pressure pump to till membrane SS-304
NRV’s Pressure relief valves , wherever needed
The system will be on common SS base frame
2000 LPH
 
3000 LPH
DESIGN AND CAPACITY  
OBJECT To commission a Reverse Osmosis System to recover 3000 liters of low TDS water per hour.
ASSUMPTIONS :-
No. of working days : 360 days
No. of working hours : 15 hours
Capacity utilization : 91-95%
INPUTS (Wastewater Quality) :-
Total Dissolved Solids : < 2000 PPM
OUTPUT (Treated Water Quality) :-
Total Dissolved Solids : - 60 PPM
TECHNICAL SPECIFICATIONS  
Flow Rate :-
Feed Water : 6000 LPH   Approx
Treated Water : 3000 LPH
Reject Water : 3000 LPH
1- RAW WATER PUMP Purpose :- To feed the Dual Media Filter at pressure more than 3.0 bar, which is min. operating pressure for filter.
Specifications :-
MOC : CI
Type : Horizontal Centrifuggal
Flow Rate : 3000liters per hour
Head : 35 m
Power Required : 3 hp
Electrical : 220 / 440 V,Three phase, 50 hz
Cycle : 2900 rpm
Make : Kirloskar
Quantity : 1 No.
2- DUAL MEDIA , CARBON FILTER AND WATER SOFTNER Purpose :-

To remove the total suspended solids, smell,clour, dirt, iron and reduce salt density index which can foul the membranes.

Specifications :-
Vessel :  
Make : Aventura
Material of construction : FRP
Size : 18x65
Testing pressure : 10 Kg/cm2
Opening : Top
Quantity : 2No.
Valve :  
Make : parhar / minda
Material of construction : Noryl
Type : Multiport Single lever value
Size : 1.5 inches
Maximum Flow Rate : 5000LPH
Working Pressure : 2-4 Bar
Working : Down-Flow
Media:  

Mixed bed sand media consisting of the following
i) Gravel
ii) pebbles
iii) Quartz Sand iv) Anthracite

Average porosity 50 micron particulate size Pipelines & Accessories:
Pipe of UPVC 10 Bar tested pressure

3- DOSING SYSTEMS – PH or Antiscalant Purpose :- To dose chemical to correct  the ph value.
Specifications :-
MOC : PP
Capacity : 5 LPH
Pressure :

7 Bar

Qty : 2No.
Make : E-dose
4- MICRON FILTER Purpose :- To remove the fine particles up to 05 microns and reduce silt density index levels to acceptable level.
Specifications :-
Cartridge Filter & Housing Housing :
Make : Bib Blue
MOC of Housing : PP
Length : 20’’
Diameter : 4.5’’
Quantity : 2 no.
Cartridge:  
Make : Imported
Cartridge MOC : Polypropylene
Length : 20’’
Diameter : 4.5’’
Quantity : 2 no.
Micron rating : 05 micron
5- HIGH PRESSURE PUMP Purpose :- To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure  taking into consideration flux rate, flow and recovery.
Specifications :-
MOC : Stainless Steel
Type : Vertical Multistage
Flow Rate : 5000liters per hour
Head : 120 m
Power Required : 5.5 Kw
Electrical : 220 / 440v, Three phase, 50 hz
Cycle : 2900 rpm
Make : C R I
Quantity : 1 No.
6- RO Membrane Housing. Purpose :- To pack membrane and operate at high pressure.
Specifications :-
Material of Construction : FRP
Dia : 8” approx
Length : 120”
Number of Housing : 3
Make : Alfa /  equal
7- RO MEMBRANE Purpose :- To remove the major part of TDS into 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.
Specifications :-
Type : Spiral Wounded
Diameter of Membrane : 8.0 inch
Length of Membranes : 1 Mt.
No. of Membranes : 3
Recovery per Membrane : 10-15%
Salt Rejection per Membrane : 98-99%
Make of Membranes : vantron/csm
System Recovery : 40- 50%
8- RO CLEANSING SYSTEM Purpose :- We provide a flushing system, which shall help to clean the membrane and get rid of the floulants that get deposited on the membranes.
Specifications :-
Flushing Time : 2 minutes
Flushing Media : Treated Water/ Chemical
Flushing Tank Size : 200L
Tank MOC : HDPE / PP
Flushing pump : SS PUMP
Semi automatic with two ball valves operation ( RWP )
9- ELECTRICAL PANEL Purpose :-

A control panel is provided as a safety measure for the pumps & Other electrical items.

                       
Specifications :-
Complete Starters, overload relays
MCB’s, indicating lights
Rocker switches for Dose

Incommers, Auto-Manual switches

10- INSTRUMENTATION Purpose :-
Flow Meter : To measure the online flow of water
TDS Meter : To measure the online TDS of water
Low pressure switch : To protect RO pump from dry running
High pressure switch : To protect RO pump from back pressure
Pressure Gauges : For calculate ^P for each unit in RO system
Specifications :-
Rota Meter :
Quantity : 2 Nos.(permeate ,recycle & reject line)
Range : 5 cu.m. per hour
Make : Flowtec & Equal
Digital TDS/ph meter :
Quantity : 1 No. (permeate line)
Range : 0-500PPM
Optional Features :  
Make : ASter
Pressure Switch :
Quantity : 2 No.(Low & High)
Range : 0-450psi
Make : Aster
Pressure Gauges :
Quantity : 2 No.
Range : 0-20 bar
Dail Size :  2.5 inches
Type : Round
Make : SS
11 - Plumbimg & filttings :-
UPVC Astral  till Hi  pressure  pump
NRV’s Pressure relief valves , wherever needed
The system will be on common SS base frame

ss  piping  from hi pressure  to  membrane  line

12 - U . V System :-
SS  304  for  disinfection of water 3000 LPH
13 - Ozone   water  system  for  ISI  standard 
3000 LPH
 
10000 LPH
DESIGN AND CAPACITY  
OBJECT To commission a Reverse Osmosis System to recover 10,000 liters of low TDS water per hour.
ASSUMPTIONS :-
No. of working days : 360 days
No. of working hours : 20 hours
Capacity utilization : 91-95%
INPUTS (Wastewater Quality) :-
Total Dissolved Solids : Up To 2500 PPM
OUTPUT (Treated Water Quality) :-
Total Dissolved Solids : - 80 PPM
TECHNICAL SPECIFICATIONS  
Flow Rate :-
Feed Water : 8 m3/hour
Treated Water : 5 m3/hour
Reject Water : 3 m3/hour
System Recovery : Approx  65-70  %
1- RAW WATER PUMP Purpose :- To feed the Dual Media Filter at pressure more than 3.0 bar, which is min. operating pressure for filter.
Specifications :-
MOC : CI
Type : Horizontal Centrifuggal
Flow Rate : 12 m3/hour
Head : 35 m
Power Required : 3-5 HP
Electrical : 440 V, Three phase , 50 hz
Cycle : 50 hz
Speed : 2900 rpm
Make : KIRLOSKAR /CRI
Quantity : 1 No.
2- DUAL MEDIA FILTER Purpose :-

To remove the total suspended solids, dirt , iron and reduce silt density index (suspended particles like silica etc) which can foul the mem/branes ( Approx. 80 %)

Specifications :-
Vessel :  
Make : PENTAIR/ AVENTURE
Material of construction : FRP
Diameter : 36”
Height : 72’’
Testing Pressure : 10 kg/cm2
Opening : Top & Bottom
Quantity : 1No.
Shell Thickness :  
Valve :  
Make : UKL/Prahar
Material of construction : Noryl
Type : Multiport Single lever value
Size : 2 inches
Maximum Flow Rate : 10,000 LPH
Working Pressure : 2-4 Bar
Working : Down-Flow
Media:  
Sand Media consisting of the following
i) Gravel
ii) Pebbles
iii) Quartz Sand
iv) Carbon

Average Porosity 50 micron particulate size Bed depth  : 1000 mm Pipelines & Accessories :
Pipe of PVC 10 Bar tested pressure
3- CARBON FILTER Purpose :- To remove the total suspended solids, dirt , iron and reduce silt density index (Suspended Particles like Silica Etc. Approx. 80%) which can foul the membranes.
Specifications :-
Vessel :  
Make : PENTAIR/ AVENTURE
Material of construction : FRP
Diameter : 36”
Height : 72’’
Testing Pressure : 10 kg/cm2
Opening : Top & Bottom
Quantity : 1No.
Shell Thickness :  
Valve :  
Make : UKL/Prahar
Material of construction : Noryl
Type : Multiport Single lever value
Size : 2 inches
Maximum Flow Rate : 10,000 LPH
Working Pressure : 2-4 Bar
Working : Down-Flow
Media:  
Carbon media consisting of the following
i) Gravel
ii) Pebbles
iii) Quartz Sand
iv) Carbon

Iodine Value :                  800ID ; Moisture : 5 % Max.
Mass :                             8/16    ;  Hardness : 90
Density :                          480gm/ltr
Average Porosity  50 micron particulate size
Bed depth  :                     1000 mm
Pipelines & Accessories : Pipe of PVC 10 Bar tested pressure
4- DOSING SYSTEM Purpose :- To dose antiscalant chemical to protect the scaling formation on RO membranes.
Specifications :-
MOC : PP
Capacity : 5 LPH
Pressure :

7 Bar

Qty : 1No.
Make : E-dose
5- MICRON FILTER Purpose :- To remove the fine particles up to 05 microns and reduce silt density index levels(suspended particles like silica etc) to acceptable level (Approx. 100%) Cartridge Filter & Housing.
Specifications :-
Housing :
Make : FLOWTEC Imported
MOC of Housing : pp
Quantity : 1 no.
Cartridge :
Make :  
Cartridge MOC : Polypropylene
Length : 20”
Diameter : 4”
Quantity : 4 No.
Micron rating : 05 micron
6- HIGH PRESSURE PUMP Purpose :- To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure taking into consideration flux rate, flow and recovery.
Specifications :-
MOC : Stainless Steel
Type : Vertical Multistage
Flow Rate : 12 m3/hour
Head : 160 m
Pressure 16 kg
Power Required : 7.5 HP
Electrical : 440 V, three phase , 50 hz
Cycle : 50 hz
Speed : 2900 rpm
Make : CRI/SUMO
7- RO MEMBRANE Purpose :- To remove the major part of TDS upto 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.
Specifications :-
Type : Spiral Wounded
Diameter of Membrane : 8.0 inch
Length of Membranes : 1 Mt.
No. of Membranes : 10
Recovery per Membrane : 15-18%
Salt Rejection per Membrane : 98-99%
Make of Membranes : Dow,USA /HYDRONETICS
System Recovery : 65 % approx
Specification Of Dow 30-365 Membrane
Nominal Active Surface Area : 400ft2 , 37m2
Permeate Flow Rate : 1000 lph  / membrane
Stablized Salt Rejection : 99.5%
Minimum Salt Rejection : 99 %
8- RO PRESSURE TUBE Purpose :- To pack Reverse Osmosis Membranes and operate at high pressure up to 250-300 PSI.
Specifications :-
MOC : FRP Composite
Diameter of Pressure Vessel : 8 inch
Length of Pressure Vessel : 3 meter
No. Pressure Vessels : 1 / 2
No. of Membrane per Vessel : 2 and  2
Make : ALFA/AS EQUAL
Position : Horizontal, Series
Arrays : 2 No.
Shell Thickness :  
9- RO CLEANING SYSTEM Purpose :-

We provide a flushing system, which shall help to clean the membrane and get rid of the floulants that get deposited on the membranes.

Specifications :-
Flushing Time : 15 minutes after 10 Working hours
Flushing Media : Treated Water / Chemical
Flushing Tank Size : 400L
Tank MOC : HDPE/ sintex
Flushing Pump : SS Pump  (RWP)
Semi automatic with two ball valves operation
10- ELECTRICAL PANAL Purpose :- A control panel is provided as a safety measure for the pumps & other electrical items.
Specifications :-
Complete Starters, Overload , and three-phase preventor for Pump.
Ammeter, MCB’s, indicating lights
Push Buttons
Rocker Switches for Dosers
Incomers, Auto-Manual Switches
11 - INSTRUMENTATION Purpose :-
Flow Meter : To measure the online flow of water
TDS Meter : To measure the online TDS of water
Low pressure switch : To protect RO pump from dry running
High pressure switch : To protect RO pump from back pressure
Pressure Gauges : For calculate ^P for each unit in RO system
Chlorine ORP System : OPTIONAL
Specifications :-
Flow Meter :
Quantity : 2 Nos.( permeate & reject line)
Range : 10 cu.m. per hour
Make : FIVEBRO / Aster
Conductivity Meter / Digital TDS Meter :
Quantity : 1 No.(permeate line)
Range : 0 – 500 PPM
Optional Features :  
Make : Aster, India
Pressure Switch :
Quantity : 2 No.(Low & High)
Range : 0-450 psi
Make : Aster
Pressure Gauges  :
Quantity : 4 No.
Range : 0 – 20 bar
Dail Size  :  2.5  inches
Type : Round
Make : SS
12 - PH DOSING SYSTEM Purpose :-
To dose Sodium Bi-carbonate for enhance product water PH.
Specifications :-
MOC : PP
Capacity : 5 LPH
Pressure : 7 Bar
Qty : 1 No.
Make : Etatron DS, Aster
Tank:-
200 Litres :  
Make : HDPE/ Sintex
PH Meter :-
Make : Aster
Quantity : Aster
13 - PLUMBING & FITTINGS :-
Valves, pipelines  in upvc (16 bar tested)  UPVC  Astral,& stainless steel
The System will be on common S.S. base frame
10000 LPH